盾构管片纵缝快拼自锁接头施工力学与抗弯性能研究
肖可
摘 要
随着城市化进程加速,地下空间的开发成为缓解城市拥挤和资源短缺的重要手段,盾构法作为一种高效、安全的隧道施工技术,广泛应用于地铁、公路等地下工程。然而,传统螺栓连接管片的盾构隧道在长期运营中常出现管片错台、裂缝、渗漏水等结构病害问题,严重时可能引发衬砌结构失稳到隧道渐进式破坏的安全风险。为解决这些问题,本文提出了一种盾构隧道管片的标准块层叠式快拼自锁接头,并对其接头细部构造所带来的施工力学行为与结构服役性能进行了系统研究,主要研究内容包括:
(1)详细分析了快拼自锁接头的细部构造与结构理念,对其在施工阶段的管片拼装过程的受力状态与演化进行了研究,初步分析了接头间紧固力和拼装力的影响因素。利用Abaqus建立了管片标准块拼装模型,分析接头连接件与管片混凝土端面夹角、防水橡胶条厚度对接头紧固的影响。结果表明,增加夹角和增加防水橡胶条厚度均能增加接头预紧力和拼装力,防水橡胶条厚度的增加还会导致接头在拼装的更早时机产生预紧力。
(2)提出了适用于快拼自锁接头的本构关系,推导了快拼自锁接头管片的接头部位抗弯性能解析解,并通过与管片接头加载破坏试验结果对比,验证了模型的准确性。基于此模型,分析了管片轴力和接头弹簧系数对管片接头部位抗弯性能的影响。结果表明,增大轴力和接头弹簧系数能够在不同程度上提高接头的抗弯性能。
(3)利用Abaqus建立了快拼自锁接头的抗弯数值仿真模型,对比结构变形和破坏演化情况,验证了模型的可靠性。基于数值仿真模型,分析了等偏心距加载和等轴力加载两种工况下,结构的抗弯性能表现和破坏的演化过程。结果表明,偏心距的增加会降低结构的抗弯性能,但其下降幅度呈减缓趋势;理论上来说,轴力增加会提高结构的抗弯性能,但是过高的轴力会亦会带来导致管片过早破坏的风险。
本文聚焦于团队自研的快拼自锁接头的细部结构,探索了接头在拼装时的预紧力产生机制。基于管片接头加载破坏试验结果,建立了接头的抗弯性能解析解和数值仿真模型,并对其在不同结构参数及工况条件下的抗弯性能进行了系统分析。
关键词:盾构隧道;预制管片;快拼自锁接头连接件;抗弯性能解析解;有限元数值模拟
Abstract
With the acceleration of urbanization, the development of underground space has become an important means to alleviate urban congestion and resource shortages. Shield tunneling, as an efficient and safe construction technique for tunnels, is widely used in subway, highway, and other underground engineering projects. However, traditional shield tunnels with bolted segmental linings often suffer from structural defects such as segment misalignment, cracking, and water leakage during long-term operation. In severe cases, these issues may lead to instability of the lining structure and progressive failure of the tunnel.
To address these problems, this study proposes a standardized stacked quick-assembly self-locking joint for shield tunnel segments, and systematically investigates the mechanical behavior during construction and service performance of the joint induced by its detailed structural design. The main research contents include:
(1) A detailed analysis of the structural features and design concept of the quick-assembly self-locking joint was conducted, focusing on the force evolution during segment assembly in the construction stage and the influencing factors of fastening and assembling forces. A segment assembly model was established using Abaqus to analyze the effects of the angle between the joint connector and the segment concrete end face, as well as the thickness of the waterproof rubber strip, on joint fastening. The results show that increasing the angle and rubber strip thickness both enhance the joint's pre-tightening and assembling forces. Moreover, a thicker rubber strip can induce pre-tightening force at an earlier stage of assembly.
(2) A constitutive model applicable to the quick-assembly self-locking joint was proposed, and an analytical solution for the bending performance at the joint was derived. The accuracy of the model was validated through comparison with joint bending failure tests. Based on this model, the effects of axial force and joint spring stiffness on the bending performance of the segment joint were analyzed. Results indicate that increasing axial force and joint spring stiffness can both improve the bending resistance of the joint to varying degrees.
(3) A finite element model of the joint under bending was developed using Abaqus. The structural deformation and failure evolution were compared with experimental results to verify the model's reliability. Based on the simulation, the bending performance and failure process under two loading conditions—equal eccentric distance and equal axial force—were investigated. The results show that an increase in eccentric distance reduces the bending performance of the structure, although the rate of reduction gradually decreases. Theoretically, an increase in axial force improves the bending capacity, but excessive axial force may lead to premature failure of the segment.
This study focuses on the detailed design of a self-developed quick-assembly self-locking joint, exploring the mechanism of pre-tightening force generation during segment assembly. Based on bending failure test results, both analytical and numerical models of the joint's bending performance were established, and a comprehensive parametric study was conducted under various structural and loading conditions.
Key words:Shield, Precast Segment, Quick-Assembly Self-Locking Joint Connector, Analytical Solution for Bending Performance, Finite Element Numerical Simulation